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alloy59

Based on the 00Cr23Ni59Mo16 (Nicrofer 5923hMo-alloy 59, NS 3311) alloy, the improved Ni-Cr-Mo alloy is reduced by the chromium content and the iron content (Fe) is reduced to less than 1.5%. The high Ni-Cr-Mo corrosion-resistant alloy makes full use of the calculation results of electron vacancy concentration in the alloy design, so the austenite structure of the alloy is very stable, which makes the alloy’s resistance to intergranular corrosion very prominent.

Table 8-67 Mechanical properties at room temperature of solid solution alloy59

Type

Size/mm

强度/MPa

A/%

Akv/ J•CM-2

      Rm Rp1.0

Rp0.2

Temperature

-196 deg

Sheet, strip,cold rolling

0.5 -6. 4

>690

>380

>340

>40

medium plate, hot rolled

5.0-30

>690

>380

>340

>40

>225

>200

Bar

100

>690

>380

>340

>40

>225

>200

Table 8-68 High-temperature transient mechanical properties of Alloy59 alloy

Temperature Strength/MPa A/% Remarks
尺 pl.O 尺p0.2
93 652(624) 329 295 50
100 650(620) 330 290 50
200 615(585) 290 250 50  The data in this table is 30mm
240 610(583) 288 245 50 sheet data, the yield strength of
300 580(550) 260 220 50 30-50mm sheet should be
316 576(549) 254 213 50 reduced by 20MPa, and the
400 545(515) 230 190 50  data in Rm brackets is bar data.
427 528(508) 220 178 50
450 525(495) 215 175 50

8. 3. 6. 3 Corrosion resistance A general corrosion
See Table 8-69 and Figure 8-53 ~ Figure 8-55 for the uniform corrosion resistance of Nicrofer 5923hMo-alloy59, NS3311 (00Cr23Ni59Mo16) alloy. The corrosion test results of special waste incineration plants are shown in Table 8-70.

Table 8-69 Corrosion resistance of 00Cr23Ni59Mo16(59) alloy

Medium Temperature corrosion rate/mm • a-1 
C-276 C-22 Alloy 686 C-2000 Alloy 59
ASTMG-28A①     Boiling 4.27 0.91 2. 62 0. 69 0.61
ASTMG-28B②     Boiling 1.4 0. 18 0. 97 0. 10 0. 10
Green liquor®     Boiling 0.66 0. 10 0.20 0. 10 0. 13

10%HN03

Boiling

0.48

0. 05

0. 05

0.05

65%HN03

Boiling

19. 05

1.32

5. 87

1.07

1.02

10%H2S04

Boiling

0.58

0. 46

0. 20

50%H2S04

Boiling

6.09

7.82

4. 47

1.5% HCI

Boiling

0. 28

0.36

0. 13

0.04

0.08

10% HCI

Boiling

6.07

9.96

403

10%H,S04+ 1 % HCI

Boiling

2.21

8. 99

1.78

107oH2S04+1%HC1

90

1.04

2.34

0.08

① ASTiM G-28A: 50%H2SO4 +42g/L Fe2(S04)3。(D ASTM G-28B: 23%H2S04 + 1.2%HC1 + l%FeCl3 +1%CuC12o ③11. 5% H2S04 + 1. 2% HC1 + 1 % FeCl3 +1% CuCl20

Table 8-70 Corrosion of Ni-Cr-Mo Alloy in Hazardous Waste Incinerator/Purifier (1991h)

Alloy

corrosion rate/mm • a-1

Remark

Alloy

Corrosion rate/mm • a-1

Remark

Alloy 59

0.03

Clean

     C276

0.89

Clean

Alloy 686

0. 14

Clean

625

1.49

Rough

C-22

0. 17

Clean

825

2. 97

Pitting

Table 8-71 Thermal stability of sensitized Ni-Cr-Mo alloy (sensitized at 871 °C) in ASTM G-28A

aging time/h corrosion rate/mm • a_l
C-276 C-22 alloy686 C-2000 alloy59
1 >12.7® >12.7® 22. 15® 2. 95® 1.02®
3 >12.7® >12.7® >25.4® 4. 52① 1.29®
5 >12.7® > 12.7® >25.4® 5.26®

1 Depth intergranular corrosion, strict IE pitting and grain shedding.
2 No pitting.

Table 8-72 Thermal stability of sensitized Ni-Cr-Mo alloy (871 ° C: sensitized) in ASTM G-28B

aging time/h

corrosion rateAnm – a’1

C-276

C-22

686

C-2000

59

1

> 12.7®

8.610

0.43®

>12.7®

0. 10®

3

>12.7®

7.95®

2. 16®

>12.7®

0. 10®

5

> 12.7®

>12.7®

>12.7®

>12.7®

0.43®

1 Depth intergranular corrosion, severe pitting and grain shedding.
2 No pitting.

C pitting and crevice corrosion
Alloy5 alloy has good pitting and crevice corrosion resistance, in some media
The test results are shown in Table 8-73 and Table 8-74.
Table 8-73 Critical pitting temperature (CPT) and crevice corrosion temperature (CCT) of 00Cr23Ni59Mol6 alloy (7% (volume fraction) H2S04 +3% (volume fraction) HC1 + 1 %CuCl, +1.0% FeCl3 – 6H,0 )

                 Alloy

CVT/°C

CCT/°C

00Cr23Ni59Mol6(59)

>130

110

00Crl6Ni60Mol6W4( C-276)

115-120

105

!Cr22Ni60Mo9N64(625)

100

85 -95

Table 8-74 CPT and CCT of 00Cr23Ni59Mol6 Alloy in 10% FeCl3 Solution (ASTM G48)

Alloy

PRE①

CPT/℃

CCT/℃

C-22

65

>85®

58

C-276

69

>85

>85

Inconel 686

74

>85

>85

00Cr23Ni59Mol6(59)

76

>85

>85

C-2000

76

>85

>85

® PRE = %Cr + 3. 3% Mo0 2 is higher than 85T, and the chemical attack of 10% FeCl3 solution is destroyed.

D welding
Alloy59 alloy has good weldability and can be welded using conventional welding methods (GTAW, plasma, MIG, TIG, manual welding arc). The material before welding should be in a solution treatment state. The metal-filled ingredients are the same as the base metal.
8. 3. 6. 4 Physical properties
The physical properties of Alloy59 alloy: density 8.6g/cm3; melting temperature range 1310 ~ 1360 °C; relative magnetic permeability (20 °C) ≤ 1.001; other physical properties are shown in Table 8-75.

Table 8-75 Physical properties of alloy59 alloy at room temperature and high temperature

Temperature

Specific heat capacity

/J•(kg.K)-i

/W • (m • K)

Thermal conductivity/um• cm

Elastic Modulus/GPa

Linear expansion coefficient (room temperature)/10-6K-1

20

414

10.4

126

210

93

206

100

425

12. 1

127

207

11.9

200

434

13.7

129

200

12.2

204

199

300

443

15.4

131

196

12.5

316

194

400

451

17.0

133

190

12.7

427

188

500

459

18.6

134

185

12.9

538

181

600

464

20.4

133

178

13. 1

8.3.6.5 Thermal processing, cold working, heat treatment and welding performance
(1) Thermal processing. The alloy has a hot working temperature range of 950 to 1180 ° C, preferably 1160 ° C, and is water cooled after processing.
(2) Cold working. The solid solution alloy has good cold workability, but the work hardening speed is high. In order to facilitate cold working, intermediate softening annealing should be performed in time.

(3) Heat treatment. The solution treatment temperature is 1100~1180 °C, the suitable temperature is 1120 °C, and the water should be cooled after heating and maintaining the best corrosion resistance.

8.3.6.6 Application
The application field of 00Cr23Ni59Mol6 alloy is similar to that of other Ni-Cr-Mo-W alloys, and the alloy can not be used satisfactorily in C-276 and C-4 alloys. The effects of use in some application areas are summarized in Table 8-76.

Table 8-76 Special Application Fields for Alloy 59

Name

Medium

Remark

Fluorination, gasification reaction, pressure vessel

Hydrocarbon, ammonium telluride, patented catalyst (one atom F replaces one atom Cl), H2S04 The life of C-276 alloy is 丨2 ~ 14 months, and the life of alloy 59 is increased by 3~4 times.

Rotary kiln produced by HF

HF\ H2S04 Corrosion resistance is better than 686, C-22, C-2000

Coal-fired power plant–FGD

H2S04、HC1、HF、Cl-,F-,Under condensing conditions Cl-> 105 x10-6, F > 104 x 106, pM < 1

Alloys with lower fit have poor corrosion resistance and only a few days or weeks of life. Alloy 59 is suitable and has been used for thousands of tons.

Acrylate/methacrylate reactor, serpentine heater

Fatty alcohol + acrylic acid + iodic acid, 130deg

The corrosion rate of Monel 400 is 0. 75mm/a, the turbidity of alloy 59 is <0.025m/a, and the service life of equipment is more than 5 years.

Licoric acid production plant

Potassium citrate + concentrated sulfuric acid 6% Mo Super Stainless Steel quickly fails. The first reactor built by Alloy 59 has been in good condition since 1990.

Copper factory

5% H2S04 Washing rich S02气(45 – 60^), 生产50% 〜55% H2S04 (75℃), 7000 x10_6C1_,7000 x 10′6F’ The 20 alloy and rubber-lined equipment quickly destroyed. Alloy 59 has a corrosion rate of <0.025mm/a and no local corrosion; the alloy 59-row fan remains intact after 4 years of operation.

Hydrochloric acid production

H, Cl combustion produces HC1 acid Better than C-22 alloy

Acetic acid factory

Sulfate, acetic acid, phosphate, vapor(PH = 1), 100¾ The corrosion rate of the C-276 is 0.4 mm/a, and the corrosion rate of the alloy 59 is 0. 04 mm/a.

Gold production

Depositing sponge gold from an electrolyte containing dilute gold diluted hydrochloric aci。 HC1, 150℃ The cathode plate is corroded by severe St. Alloy 59 has been operating well since 1990

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Post time: Jun-14-2019