Based on the 00Cr23Ni59Mo16 (Nicrofer 5923hMo-alloy 59, NS 3311) alloy, the improved Ni-Cr-Mo alloy is reduced by the chromium content and the iron content (Fe) is reduced to less than 1.5%. The high Ni-Cr-Mo corrosion-resistant alloy makes full use of the calculation results of electron vacancy concentration in the alloy design, so the austenite structure of the alloy is very stable, which makes the alloy’s resistance to intergranular corrosion very prominent.
Table 8-67 Mechanical properties at room temperature of solid solution alloy59
Type |
Size/mm |
强度/MPa |
A/% |
Akv/ J•CM-2
|
|||
Rm | Rp1.0
|
Rp0.2 |
Temperature |
-196 deg |
|||
Sheet, strip,cold rolling |
0.5 -6. 4 |
>690 |
>380 |
>340 |
>40 |
||
medium plate, hot rolled |
5.0-30 |
>690 |
>380 |
>340 |
>40 |
>225 |
>200 |
Bar |
100 |
>690 |
>380 |
>340 |
>40 |
>225 |
>200 |
Table 8-68 High-temperature transient mechanical properties of Alloy59 alloy
Temperature | Strength/MPa | A/% | Remarks | ||
尺 pl.O | 尺p0.2 | ||||
93 | 652(624) | 329 | 295 | 50 | |
100 | 650(620) | 330 | 290 | 50 | |
200 | 615(585) | 290 | 250 | 50 | The data in this table is 30mm |
240 | 610(583) | 288 | 245 | 50 | sheet data, the yield strength of |
300 | 580(550) | 260 | 220 | 50 | 30-50mm sheet should be |
316 | 576(549) | 254 | 213 | 50 | reduced by 20MPa, and the |
400 | 545(515) | 230 | 190 | 50 | data in Rm brackets is bar data. |
427 | 528(508) | 220 | 178 | 50 | |
450 | 525(495) | 215 | 175 | 50 |
8. 3. 6. 3 Corrosion resistance A general corrosion
See Table 8-69 and Figure 8-53 ~ Figure 8-55 for the uniform corrosion resistance of Nicrofer 5923hMo-alloy59, NS3311 (00Cr23Ni59Mo16) alloy. The corrosion test results of special waste incineration plants are shown in Table 8-70.
Table 8-69 Corrosion resistance of 00Cr23Ni59Mo16(59) alloy
Medium | Temperature | corrosion rate/mm • a-1 | ||||
C-276 | C-22 | Alloy 686 | C-2000 | Alloy 59 | ||
ASTMG-28A① | Boiling | 4.27 | 0.91 | 2. 62 | 0. 69 | 0.61 |
ASTMG-28B② | Boiling | 1.4 | 0. 18 | 0. 97 | 0. 10 | 0. 10 |
Green liquor® | Boiling | 0.66 | 0. 10 | 0.20 | 0. 10 | 0. 13 |
10%HN03 |
Boiling |
0.48 |
0. 05 |
0. 05 |
— |
0.05 |
65%HN03 |
Boiling |
19. 05 |
1.32 |
5. 87 |
1.07 |
1.02 |
10%H2S04 |
Boiling |
0.58 |
0. 46 |
— |
— |
0. 20 |
50%H2S04 |
Boiling |
6.09 |
7.82 |
一 |
— |
4. 47 |
1.5% HCI |
Boiling |
0. 28 |
0.36 |
0. 13 |
0.04 |
0.08 |
10% HCI |
Boiling |
6.07 |
9.96 |
— |
— |
403 |
10%H,S04+ 1 % HCI |
Boiling |
2.21 |
8. 99 |
— |
— |
1.78 |
107oH2S04+1%HC1 |
90 |
1.04 |
2.34 |
— |
— |
0.08 |
① ASTiM G-28A: 50%H2SO4 +42g/L Fe2(S04)3。(D ASTM G-28B: 23%H2S04 + 1.2%HC1 + l%FeCl3 +1%CuC12o ③11. 5% H2S04 + 1. 2% HC1 + 1 % FeCl3 +1% CuCl20 |
Table 8-70 Corrosion of Ni-Cr-Mo Alloy in Hazardous Waste Incinerator/Purifier (1991h)
Alloy |
corrosion rate/mm • a-1 |
Remark |
Alloy |
Corrosion rate/mm • a-1 |
Remark |
Alloy 59 |
0.03 |
Clean |
C276 |
0.89 |
Clean |
Alloy 686 |
0. 14 |
Clean |
625 |
1.49 |
Rough |
C-22 |
0. 17 |
Clean |
825 |
2. 97 |
Pitting |
Table 8-71 Thermal stability of sensitized Ni-Cr-Mo alloy (sensitized at 871 °C) in ASTM G-28A
aging time/h | corrosion rate/mm • a_l | ||||
C-276 | C-22 | alloy686 | C-2000 | alloy59 | |
1 | >12.7® | >12.7® | 22. 15® | 2. 95® | 1.02® |
3 | >12.7® | >12.7® | >25.4® | 4. 52① | 1.29® |
5 | >12.7® | > 12.7® | >25.4® | 5.26® | 一 |
1 Depth intergranular corrosion, strict IE pitting and grain shedding.
2 No pitting.
Table 8-72 Thermal stability of sensitized Ni-Cr-Mo alloy (871 ° C: sensitized) in ASTM G-28B
aging time/h |
corrosion rateAnm – a’1 |
||||
C-276 |
C-22 |
686 |
C-2000 |
59 |
|
1 |
> 12.7® |
8.610 |
0.43® |
>12.7® |
0. 10® |
3 |
>12.7® |
7.95® |
2. 16® |
>12.7® |
0. 10® |
5 |
> 12.7® |
>12.7® |
>12.7® |
>12.7® |
0.43® |
1 Depth intergranular corrosion, severe pitting and grain shedding.
2 No pitting.
C pitting and crevice corrosion
Alloy5 alloy has good pitting and crevice corrosion resistance, in some media
The test results are shown in Table 8-73 and Table 8-74.
Table 8-73 Critical pitting temperature (CPT) and crevice corrosion temperature (CCT) of 00Cr23Ni59Mol6 alloy (7% (volume fraction) H2S04 +3% (volume fraction) HC1 + 1 %CuCl, +1.0% FeCl3 – 6H,0 )
Alloy |
CVT/°C |
CCT/°C |
00Cr23Ni59Mol6(59) |
>130 |
110 |
00Crl6Ni60Mol6W4( C-276) |
115-120 |
105 |
!Cr22Ni60Mo9N64(625) |
100 |
85 -95 |
Table 8-74 CPT and CCT of 00Cr23Ni59Mol6 Alloy in 10% FeCl3 Solution (ASTM G48)
Alloy |
PRE① |
CPT/℃ |
CCT/℃ |
C-22 |
65 |
>85® |
58 |
C-276 |
69 |
>85 |
>85 |
Inconel 686 |
74 |
>85 |
>85 |
00Cr23Ni59Mol6(59) |
76 |
>85 |
>85 |
C-2000 |
76 |
>85 |
>85 |
® PRE = %Cr + 3. 3% Mo0 2 is higher than 85T, and the chemical attack of 10% FeCl3 solution is destroyed.
D welding
Alloy59 alloy has good weldability and can be welded using conventional welding methods (GTAW, plasma, MIG, TIG, manual welding arc). The material before welding should be in a solution treatment state. The metal-filled ingredients are the same as the base metal.
8. 3. 6. 4 Physical properties
The physical properties of Alloy59 alloy: density 8.6g/cm3; melting temperature range 1310 ~ 1360 °C; relative magnetic permeability (20 °C) ≤ 1.001; other physical properties are shown in Table 8-75.
Table 8-75 Physical properties of alloy59 alloy at room temperature and high temperature
Temperature |
Specific heat capacity /J•(kg.K)-i |
/W • (m • K) |
Thermal conductivity/um• cm
|
Elastic Modulus/GPa |
Linear expansion coefficient (room temperature)/10-6K-1 |
20 |
414 |
10.4 |
126 |
210 |
— |
93 |
— |
— |
— |
206 |
— |
100 |
425 |
12. 1 |
127 |
207 |
11.9 |
200 |
434 |
13.7 |
129 |
200 |
12.2 |
204 |
— |
— |
— |
199 |
— |
300 |
443 |
15.4 |
131 |
196 |
12.5 |
316 |
— |
— |
— |
194 |
一 |
400 |
451 |
17.0 |
133 |
190 |
12.7 |
427 |
— |
— |
— |
188 |
— |
500 |
459 |
18.6 |
134 |
185 |
12.9 |
538 |
— |
— |
— |
181 |
— |
600 |
464 |
20.4 |
133 |
178 |
13. 1 |
8.3.6.5 Thermal processing, cold working, heat treatment and welding performance
(1) Thermal processing. The alloy has a hot working temperature range of 950 to 1180 ° C, preferably 1160 ° C, and is water cooled after processing.
(2) Cold working. The solid solution alloy has good cold workability, but the work hardening speed is high. In order to facilitate cold working, intermediate softening annealing should be performed in time.
(3) Heat treatment. The solution treatment temperature is 1100~1180 °C, the suitable temperature is 1120 °C, and the water should be cooled after heating and maintaining the best corrosion resistance.
8.3.6.6 Application
The application field of 00Cr23Ni59Mol6 alloy is similar to that of other Ni-Cr-Mo-W alloys, and the alloy can not be used satisfactorily in C-276 and C-4 alloys. The effects of use in some application areas are summarized in Table 8-76.
Table 8-76 Special Application Fields for Alloy 59
Name |
Medium |
Remark |
Fluorination, gasification reaction, pressure vessel |
Hydrocarbon, ammonium telluride, patented catalyst (one atom F replaces one atom Cl), H2S04 | The life of C-276 alloy is 丨2 ~ 14 months, and the life of alloy 59 is increased by 3~4 times. |
Rotary kiln produced by HF |
HF\ H2S04 | Corrosion resistance is better than 686, C-22, C-2000 |
Coal-fired power plant–FGD |
H2S04、HC1、HF、Cl-,F-,Under condensing conditions Cl-> 105 x10-6, F > 104 x 106, pM < 1 |
Alloys with lower fit have poor corrosion resistance and only a few days or weeks of life. Alloy 59 is suitable and has been used for thousands of tons. |
Acrylate/methacrylate reactor, serpentine heater |
Fatty alcohol + acrylic acid + iodic acid, 130deg |
The corrosion rate of Monel 400 is 0. 75mm/a, the turbidity of alloy 59 is <0.025m/a, and the service life of equipment is more than 5 years. |
Licoric acid production plant |
Potassium citrate + concentrated sulfuric acid | 6% Mo Super Stainless Steel quickly fails. The first reactor built by Alloy 59 has been in good condition since 1990. |
Copper factory |
5% H2S04 Washing rich S02气(45 – 60^), 生产50% 〜55% H2S04 (75℃), 7000 x10_6C1_,7000 x 10′6F’ | The 20 alloy and rubber-lined equipment quickly destroyed. Alloy 59 has a corrosion rate of <0.025mm/a and no local corrosion; the alloy 59-row fan remains intact after 4 years of operation. |
Hydrochloric acid production |
H, Cl combustion produces HC1 acid | Better than C-22 alloy |
Acetic acid factory |
Sulfate, acetic acid, phosphate, vapor(PH = 1), 100¾ | The corrosion rate of the C-276 is 0.4 mm/a, and the corrosion rate of the alloy 59 is 0. 04 mm/a. |
Gold production |
Depositing sponge gold from an electrolyte containing dilute gold diluted hydrochloric aci。 HC1, 150℃ | The cathode plate is corroded by severe St. Alloy 59 has been operating well since 1990 |
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Post time: Jun-14-2019