EP Tubes (electropolished tube) has stable chemical property, high pressure-proof ability, high strength widely used in special gas systems,medical devices,semi-conductor and liquid crystal industry.
一、Semiconductor Raw Material:
Ultra-Pure Stainless Steel AISI 316L
Principal Component Ratio(mass%)
Smelting Method | (*ppm)Chemical composition of ultra-high purity materials | ||||||||||||
|
C |
Si |
S |
Mn |
P |
Cu |
Cr |
Ni |
Mo |
O* |
N* |
H* |
|
SEMI F20 |
≤0.030 |
≤1.00 |
≤0.01 |
≤1.50 |
≤0.045 |
≤0.3 |
16.0~18.0 |
10.0~15.0 |
2.0~3.0 |
/ |
/ |
/ |
|
(VIM+VAR) | SQ316L-Ⅰ |
0.005 |
0.2 |
0.001 |
0.6 |
0.003 |
0.010 |
17.7 |
14.80 |
2.70 |
8 |
30 |
1 |
(VOD+VAR) | SQ316L-Ⅱ |
0.008 |
0.3 |
0.001 |
0.7 |
0.015 |
0.15 |
17.2 |
14.70 |
2.52 |
10 |
60 |
2 |
(EAF+VOD+LF) | SQ316L-Ⅲ |
0.011 |
0.38 |
0.006 |
0.9 |
0.02 |
0.19 |
16.70 |
13.6 |
2.13 |
30 |
120 |
3 |
(EAF+VOD) | SQ316L-Ⅳ |
0.021 |
0.42 |
0.007 |
0.9 |
0.02 |
0.25 |
16.15 |
10.08 |
2.13 |
40 |
150 |
5 |
Applications: Widely used in the manufacture of semiconductor products, ultra-high vacuum valve devices, filter housings and other stainless steels that require ultra-clean and ultra-low gas components.
( Key Technology: special smelting of VIM+VAR is used to reduce “non-metallic inclusion & gas composition ” in the production of materials .)
Nonmetallic Inclusions:
Grade |
ASTM-D Method(Worst Thin) |
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0.5 1.0 1.5 2.0 2.5 (级) |
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SQ316L-Ⅰ |
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|
|
|
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SQ316L-Ⅱ |
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|
|
|
|
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SQ316L-Ⅲ |
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SQ316L-Ⅳ |
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二、 Bright Annealed Precision Tube
Designation: TP304L, TP316L etc
Standards: ASTM A269,ASTM A213,GB13296, JIS G3459
Size:
美标英制规格ASTM |
美标规格ASTM |
日表规格JIS |
|||||
外径(OD) |
壁厚(T)mm |
外径(OD)mm |
壁厚(T)mm |
外径(OD) |
壁厚/T mm |
外径OD(mm) |
壁厚(T)mm |
1/8” |
0.5 |
3.18 |
0.5 |
||||
1/4” |
0.89 |
6.35 |
0.89 |
8A |
1.24 |
13.8 |
1.24 |
3/8” |
0.89 |
9.53 |
0.89 |
10A |
1.24 |
17.3 |
1.24 |
1/2” |
0.89 |
12.7 |
0.89 |
15A |
1.65 |
21.7 |
1.65 |
1/2” |
1.24 |
12.7 |
1.24 |
20A |
1.65 |
27.2 |
1.65 |
1/2” |
1.65 |
12.7 |
1.65 |
25A |
1.65 |
34 |
1.65 |
5/8” |
1.65 |
15.88 |
1.65 |
32A |
1.65 |
42.7 |
1.65 |
3/4” |
1.65 |
19.05 |
1.65 |
40A |
1.65 |
48.6 |
1.65 |
1” |
1.65 |
25.4 |
1.65 |
50A |
1.65 |
60.5 |
1.65 |
1.5” |
1.65 |
38.1 |
1.65 |
(Remark : Special Products Can Be Customized) | |||
2” |
1.65 |
50.8 |
1.65 |
||||
2.5” |
1.65 |
63.5 |
1.65 |
Technical Reference:
Ordinary BA Tube:
Raw materials are from WALSIN、YONGXING、Baosteel, TISCO
Inner surface roughness<Ra0.4um,
Package:loose package deburring at both side.
2、Clean BA Tube:
Raw materials are imported from overseas or domestic vacuum metling (VIM)
Inner surface roughness<Ra0.3um
Package: each pipe with plastic bag & cap, plan end
3、 Ultra-Pure BA Tube:
Raw materials are imported or domestic vacuum metling(VIM+VAR).
Inner surface roughness<Ra0.2um,clean wash.
Package :both end with caps and plastic bags after clearing & fulled with nitrogen gas in dust-fress room
三、Stainless Steel EP Tube
Designation: TP316L(S:0.005~0.012)
Standards: ASTM A269& SEMEI F20-0706E, JIS G3459& SEMI F20-0706E , SEMI F19-0304,ASME BPE-2012
Size :
美标规格ASTM |
日表规格JIS |
|||||||
外径(OD) |
壁厚(T) |
外径(OD)mm |
壁厚(T)mm |
外径(OD) |
壁厚(T) |
外径(OD)mm |
壁厚(T)mm |
|
1/8” |
0.5 |
3.18 |
0.5 |
|||||
1/4” |
0.89 |
6.35 |
0.89 |
8A |
1.24 |
13.8 |
1.24 |
|
3/8” |
0.89 |
9.53 |
0.89 |
10A |
1.24 |
17.3 |
1.24 |
|
1/2” |
0.89 |
12.7 |
0.89 |
15A |
1.65 |
21.7 |
1.65 |
|
1/2” |
1.24 |
12.7 |
1.24 |
20A |
1.65 |
27.2 |
1.65 |
|
1/2” |
1.65 |
12.7 |
1.65 |
25A |
1.65 |
34 |
1.65 |
|
5/8” |
1.65 |
15.88 |
1.65 |
32A |
1.65 |
42.7 |
1.65 |
|
3/4” |
1.65 |
19.05 |
1.65 |
40A |
1.65 |
48.6 |
1.65 |
|
1” |
1.65 |
25.4 |
1.65 |
50A |
1.65 |
60.5 |
1.65 |
|
1.5” |
1.65 |
38.1 |
1.65 |
(Remark : Special Products Can Be Customized) | ||||
2” |
1.65 |
50.8 |
1.65 |
|||||
2.5” |
1.65 |
63.5 |
1.65 |
1、 Ordinary BPE GRADE EP Tube:
Raw Materials are from YONGXING, Baosteel,TISCO
Inner surface roughness<Ra0.25um,clean washing.
Package : both end with caps and two-layer plastic bag after clearing & fulled with nitrogen gas in dust-fress room. (General gas pipeline use.)
2、Clean HP GRADE EP Tube:
Raw materials are imported or domestic vacuum metling (VIM) from domestic mills.
Inner surface roughness<Ra0.2um.
Electrolytic layer Cr/Fe ≥1.5 after electrochemical polishing & clean wash.
The thickness of the oxide layer is greater than or equal to 1.5nm, the CPT critical pitting temperature is greater than 25°C, and the resistivity is greater than or equal to 18 megohms after ultrapure water cleaning.
Package: both end with caps and two-layer plastic bag and after full with nitrogen gas in dust-free room. (Special gas pipeline use.)
3、Ultra-Pure UHP GRADE EP Pipe:
Raw materials are imported or domestic vacuum metling(VIM+VAR)
Inner surface roughness<Ra0.125um
Electrolytic layer Cr/Fe ≥1.5 after electrochemical polishing & clean wash
The thickness of the oxide layer is greater than or equal to 1.5nm, the CPT critical pitting temperature is greater than 30°C, and the resistivity is greater than or equal to 18 megohms after ultrapure water cleaning.
Package :both end with caps and two-lays plastic bag after clearing & fulled with nitrogen in dust-free room. (Special high purity corrosive gas pipeline use.)
四、Corrosion Resistant Alloy BA Pipe:
Designation:Monel 400 (UNS N04400) ,UNS N02201 ; inconel 600(UNS N06600), N6 (UNS N02200),incoloy UNS N08800 , UNS N08810,UNSN06025,UNS N08825 ,Hastelloy UNS N10276, UNS N06022,UNS N08811, UNS N06059,UNS N10001,UNS N10665, UNS N06625, UNS N08028,UNS N06690, UNS N06601, UNS N06455 etc.
Standards: GB15011,JB4742,ASME SB-161, ASME SB-163, ASME SB-165, ASME SB-167, ASME SB – 622
Size: (OD):3.18~114.3mm , (WT):0.5~7.11mm, (L):≤8000mm
Materials are from Sinosteel, Baosteel, Tisco
Inner roughness : :Ra≦0.5um
Material designation:
Brand |
GB |
ASTM |
DIN |
BS |
AFNOR |
Incoloy 800 |
NS111 |
N08800 |
W.Nr.1.4876 |
NA15 |
Z8NC32.21 |
X10NiCrAlTi3220 |
|||||
Incoloy 800H |
NS112 |
NO8810 |
W.Nr.1.4958 |
NA 15 (H) |
|
X5 NiCrAlTi 31-20 |
|||||
Incoloy 800HT |
N08811 |
W.Nr.1.4959* |
|||
X 8 NiCrAlTi 32-21 |
|||||
Incoloy 825 |
NS142 |
N08825 |
W.Nr.2.4858 |
NA16 |
NC21FeDu |
NiCr21Mo |
|||||
Inconel 600 |
NS312 |
N06600 |
W.Nr.2.4816 |
NA14 |
NC15FE |
NiCrl 5Fe |
|||||
Inconel 601 |
NS313 |
N06601 |
W.Nr.2.4851 |
NC23FeA |
|
NiCr23Fe |
|||||
Inconel 625 |
NS336 |
N06625 |
W.Nr.2.4856 |
NA21 |
NC22DNb |
NiCr22Mo9Nb |
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Inconel 718 |
GH4169 |
N07718 |
W.Nr.2.4668 |
NA 51 |
NC19FeNb |
NiCr19Fe19Nb5Mo3 |
|||||
Incoloy 926 |
N08926 |
W.Nr.1.4529 |
X1NiCrMoCu |
X1NiCrMoCu |
|
X1NiCrMoCu |
|||||
Inconel X-750 |
GH4145 |
N07750 |
W.Nr.2.4669 |
NC15TNbA |
|
NiCr15Fe7TiAl |
Brand |
GB |
ASTM |
DIN |
BS |
AFNOR |
Monel 400 |
N04400 |
W.Nr.2.4360 |
NA 12 |
Nu 30 |
|
NiCu30Fe |
|||||
Hastelloy B |
Ns321 |
N10001 |
|||
Hastelloy B-2 |
NS322 |
N10665 |
W.Nr.2.4617 |
NiMo28 |
|
NiMo28 |
|||||
Hastelloy C |
NS333 |
||||
Hastelloy C-22 |
N06022 |
W.Nr.2.4602 |
|||
Hastelloy C276 |
NS334 |
N10276 |
W.Nr.2.4819 |
NC17D |
|
NiMo16Cr15W |
|||||
254SMO |
S31254 |
W.Nr.1.4547 |
|||
904L |
N08904 |
W.Nr.1.4539 |
|||
GH1140 |
GH1140 |
||||
GH2132 |
GH2132 |
S66286 |
W.Nr.1.4890 |
||
Carpenter 20 |
NS143 |
N08020 |
W.Nr.2.4660 |
||
NiCr20CuMo |
五、Hastelloy EP TUBE
5.1、Raw Materials for purity Hastelloy series :
Principal Component Ratio(mass%)
Material |
Ni |
Mo |
Fe |
Mn |
C |
Si |
S |
Cr |
Ti |
P |
V |
Co |
W |
UNS N10276 |
Rest |
15.0-17.0 |
4.0-7.0 |
≤1.0 |
≤0.010 |
≤0.08 |
≤0.03 |
14.5-16.5 |
– |
≤0.040 |
≤0.35 |
≤2.5 |
3.0-4.5 |
UNS N06022 |
Rest |
12.5-14.5 |
2.0-6.0 |
≤0.5 |
≤0.015 |
≤0.08 |
≤0.02 |
20.0-22.5 |
– |
≤0.020 |
≤0.35 |
≤2.5 |
2.5-3.5 |
UNS N06455 |
Rest |
14.0-17.0 |
≤3.0 |
≤1.0 |
≤0.015 |
≤0.08 |
≤0.03 |
14.0-18.0 |
≤0.70 |
≤0.040 |
/ |
≤2.0 |
/ |
Application: Widely used in the manufacture of semiconductor products, ultra-high vacuum valve devices, filter housings, nuclear power, military and other super-corrosion, super-critical environments that require ultra-cleanliness and super corrosion resistance.
( Key Technology: special smelting of VIM+VAR is used to reduce “non-metallic inclusion & gas composition ” in the production of materials .)
Nonmetallic Inclusions:
GRADE |
ASTM-D METHOD(Worst Thin) |
|||||
0.5 1.0 1.5 2.0 2.5 |
||||||
S22(UNS N06022) |
|
|
|
|
|
|
S276(UNS N10276) |
|
|
|
|
|
|
5.2、Hastelloy EP Tube
Standards: ASME SB - 622& SEMEI F20-0706E, SEMI F19-0304,ASME BPE-2012
Size :
|
美标规格ASTM |
|
日表规格JIS |
|||||
外径(OD) |
壁厚(T) |
外径(OD) |
壁厚(T) |
|
外径(OD) |
壁厚(T) |
外径(OD) |
壁厚(T) |
1/4” |
0.89 |
6.35 |
0.89 |
|
8A |
1.24 |
13.8 |
1.24 |
3/8” |
0.89 |
9.53 |
0.89 |
|
10A |
1.24 |
17.3 |
1.24 |
1/2” |
0.89 |
12.7 |
0.89 |
|
15A |
1.65 |
21.7 |
1.65 |
1/2” |
1.24 |
12.7 |
1.24 |
|
20A |
1.65 |
27.2 |
1.65 |
1/2” |
1.65 |
12.7 |
1.65 |
|
25A |
1.65 |
34 |
1.65 |
5/8” |
1.65 |
15.88 |
1.65 |
|
32A |
1.65 |
42.7 |
1.65 |
3/4” |
1.65 |
19.05 |
1.65 |
|
40A |
1.65 |
48.6 |
1.65 |
1” |
1.65 |
25.4 |
1.65 |
|
50A |
1.65 |
60.5 |
1.65 |
1.5” |
1.65 |
38.1 |
1.65 |
|
(Remark : Special Products Can Be Customized) |
|||
2” |
1.65 |
50.8 |
1.65 |
|
2、Ordinary BPE GRADE EP Tube:
Raw Materials are imported and domestic Baosteel, TISCO.
Inner surface roughness<Ra0.25um,clean washing.
Package: both end with caps and two-layer plastic bags after clearing & full with nitrogen gas in dust-fress room. (General gas pipeline use.)
3、 Clean HP GRADE EP Tube:
Raw material are imported or domestic vacuum metling (VIM)
Inner surface roughness<Ra0.2um.
Electrolytic layer Cr/Fe ≥1.5 after electrochemical polishing & clean wash.
The thickness of the oxide layer is greater than or equal to 1.5nm, the CPT critical pitting temperature is greater than 35°C, and the resistivity is greater than or equal to 18 megohms after ultrapure water cleaning
Package:both end with caps and two-layer plastic bags after clearing & full with nitrogen gas in dust-fress room. (Special gas pipeline use.)
六、 EP FITTINGS
We can do any custom angles ( From 7° to 180°.)
( Factory Standards ): EN 10253-2 / 10253 – 4 Typ A and B, DIN 2605 Part 1 and 2, ASME B16.9, production according to customer specification.
( Type of Elbow ):(long radius ) – 2D, 3D, 5D , (short radius ) – 2D, 3D, 5D, ( long radius & short radius – see center to center distance for further options )
(Materials):TP304L, TP316L, Inconel,Incoloy,Hastelloy
SIZE:1/4″~ 6″, roughness:Ra≦0.2um
BA tubes-bright annealing tubes: Manufacture process is double melt + cold rolled + bright annealing + clean processing
EP tubes-electrolytic polishing tubes:Electric polish BA tubes.